Spinning

Spinning

Overview

Spinning OverviewOver the past three decades, Nishat Chunian Limited (NCL) has established a strong reputation in the market owing to its technical expertise, reliable service, consistent quality, innovation and on-time deliveries. NCL covers a wide range of ring-spun from Ne 2/1 – 150/1 and Open-End Yarn from Ne 5/1 to 32/1 with an annual capacity of 85,000 tons of yarn.

Comprising of 8 Ring Spinning mills including 1 Open End plant, NCL has Asia's most advanced fully-automated mills incorporating cutting-edge European and Japanese technology. NCL is the pioneer to install Toyota's longest ring-frame RX 300E with 1824 spindles; supported by Murata’s latest Link Coners, Trutzchler back-process & Rieter Combers, the setup yields unparalleled yarn quality.

NCL stands at the forefront as the premier provider of coarse yarns, offering an extensive range that includes Slub, Siro, Multicount and Core Spun Stretch yarns. With a strong presence in key markets such as Mainland China, Hong Kong, Bangladesh, Indonesia and Europe, we are committed to deliver quality and innovation to our customers.


Products

Spinning ProductsNCL offers a wide variety of greige yarns in the range of Ne 2/1 – 150/1 catering to various products and applications including Denim, Bottom Weight Fabrics, Industrial Fabrics, Work-Wear, Technical Textiles, Hosiery, Apparel, Shirting, Towels, Sheeting etc. Our year-round stock of multiple cotton and fiber varieties, allow us to create customized yarns to meet the needs of each client.

Available Cottons: Pakistani, US, Australian, Brazilian, US Pima, Egyptian Giza, African, GMO Free Organic, BCI, Primark.

Certifications: Supima®, Cotton USA™, Giza®, GOTS™ (OCS), RCS, GRS, OekoTex and BCI.

Sustainable Fibers: Tex2Tex, Naia® Renew, CiCLO, CIRCULOSE, HEMP, REFIBRA™, COOLMAX® EcoMade, THERMOLITE® Ecomade, Creora® regen, SILVERbac, EcoVero™, Repreve.

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Yarn Type Count Range
Carded Yarns Ne 2/1- 32/1 Carded
Combed Yarns Ne 7/1- 24/1 Combed
Compact Yarns Ne 8/1- 32/1 Carded & Ne 8/1 - 150/1 Combed
Slub Yarns Ne 2.5/1- 30/1 Carded & Ne 7/1 - 40/1 Combed
Core Spun Stretch Yarns

Ne 7/1- 30/1 Carded Stretch & Stretch Slub
Ne 7/1- 40/1 Combed Stretch & Stretch Slub
Available in Lycra®, Creora®
Blended with Polyester, Nylon, Viscose, Bamboo, Tencel®, Modal and other fibers

Dual FX Yarns Ne 10/1- 18/1 Carded and Combed with T400®
Siro Spun Yarns Ne 4/1- 21/1 Carded
Open End Yarns Ne 5/1 – 32/1 Carded & Ne 7/1 - 32/1 Carded Slub
Blended Yarns Ne 7/1 – 40/1 Carded & Ne7/1 - 80/1
Available in various blends of TENCEL™, Polyester, Viscose, Modal, Bamboo, Para Aramid, Polyamide 6.6, Linen and more.
Plied Yarns

2 ply and 3 ply

(8/2 to 100/2, 16/3 to 100/3)


Machinery

Spinning OverviewOur spinning facility consists of 8 mills with a capacity of 223,500 ring spindles. This includes a Compact Capacity of 95,000 spindles, 55,000 spindles of Siro yarn, 49,000 spindles of Slub and Multi-Twist yarns; 28,000 spindles of Core-Spun stretch yarns, and 3,000 spindles of Dual Fx® yarns. All mills are equipped with modern Japanese and European machinery which is regularly upgraded for consistent quality & production efficiency.

In 2022, NCL entered the OE yarn market by installing 2,880 rotors of Schlafhorst Auto-Coro 10. The Open-End plant covers the count range of Ne 5/1- 32/1 with an annual production capacity of 8,000 tons.

  NCL 1 NCL 2 NCL 3 NCL 4
Blow Room Trützschler Trützschler, Rieter Trützschler, Rieter Trützschler
Contamination Sorter Trützschler T-Scan Uster JVS – Magic Eye Uster JVS – Magic Eye, Loptex Uster JVS – Magic Eye, Trützschler TS-T5
Card Trützschler TC 19i, DK-803 Rieter C51HP, Cross roll MK-6, Trützschler DK-903 Rieter C51HP,
Trützschler TC-03
Trützschler TC 19i,DK-903, DK-803
Draw Frame Trützschler TD 9/10, Toyota DX8-LT Rieter RSB D-26, D-10, Trützschler TD-8C Trützschler TD-09,03, Rieter SB-2 Trützschler TD 10C, Rieter RSB D-24
Comber Rieter Comber E90R Rieter E-7/6, E-62 Rieter E-62, E-65 Rieter E-62
Lap Former Rieter Omega Lap E-36 Rieter E-30, E-5/3 Rieter E-32 Rieter E-30
Simplex Toyoda FL-200, FL-100, FL-16 Toyoda FL-100, FL-16 Toyoda FL-100, FL-200 Toyoda FL-16
Ring Frame / Autocoro Toyota RX-300E, RX-240, RY-5 Toyota RX-300-E, EJM-128, 168 Toyota RX-300, RX-240

Toyoda RX-240, EJM-128, Schlafhorst Autocoro ACO-10

Stretch & Dual Core Pinter Pinter, Amsler - Pinter Dual Core
Auto-Coner Murata Q-pro Link Coner, Automatic Savio Cone Winders Eco Pulsar Murata Q-Pro Automatic Cone Winder with Link coner, Murata 21 C Murata Q-Pro EX, Savio Polar Murata Q-Pro
Yarn Clearers Uster Quantum 4 Uster Quantum 4,3 & 2,
Loepfe TK-940
Uster Quantum 4,3, Loepfe TK-940 Uster Quantum 3
  NCL 5 NCL 6 NCL 7 NCL 8
Blow Room Trützschler Trützschler Trützschler Trützschler
Contamination Sorter Uster JVS – Magic Eye, Truetzschler TS-T5 Trützschler SP-FPU Uster JVS – Magic Eye, LOPTEX Uster JVS – Magic Eye, LOPTEX
Card Trützschler TC-15, TC-03, DK-903, DK-803 Trützschler TC 19i, TC-11 Trutzschler TC-15 Trützschler TC-11, TC-03
Draw Frame Rieter RSB D-35, Rieter RSB D-30, RSB D-24 C, DX-8-LT Trützschler TD10, TD-09, TD-08, TD 07 Rieter SB D-22,
Rieter RSB D-22
Rieter RSB-D-45, Rieter RSB D-22, Toyota DX-8, DYH-500C
Comber - - Rieter E-86 Rieter E-7/6
Lap Former - - Rieter E-36 Rieter E-5
Simplex Toyoda FL-200, FL-100, Marzoli FTD-6, FL-16, RME-HOWA Toyoda FL-200, FL-100 Toyoda FL-16 Toyoda FL-16
Ring Frame / Autocoro Toyota RX-300 E Toyota RX-300 E Toyota RX-300 E Toyoda RX-240, RY-4, RY-5
Stretch & Dual Core Pinter - - Pinter
Auto-Coner Murata Q-pro Automatic Cone Winder with Link coner Murata Q-pro Automatic Cone Winder with Link coner Murata Q-Pro Plus with Link Coner Murata 21-C
Yarn Clearers Uster Quantum 3 Uster Quantum 3,4 Uster Quantum 3 Uster Quantum 2