Weaving

 

PROFILE

Weaving ProfileEstablished in 1998, the weaving department consists of 361 air jet looms producing 4 million yards of greige fabric per month. With a combination of high tech weaving equipment, precise know-how and professional expertise, NCL Weaving has developed a reputation for quality service and products worldwide.

Our in-house spinning helps maintain a better control over quality and facilitates innovative product development, greater product flexibility and shorter lead times. At NCL we cater to the demands of both local and international markets. Apparel fabric is exported to the Far East, US and Europe , whereas the sheeting fabric is mainly exported to Turkish and European buyers.

 

Weaving Products

Weight
  • Our products range from 60 GSM Voiles to 450 GSM Drills which includes all fashion wear, workwear, fabrics for specialized used, curtains and hometextile.
Thread Counts
  • Our most regular running thread counts range from 144 TC to 1000 TC for high end Bed linens, Table Linens, Comforters and Curtains with top of the line GIZA and PIMA yarns.
  • We also manufacture from 60 TC to 250 TC for Garments, Stretch fabrics and other specialized fabric uses.
Stretch Range
  • Stretch fabrics of Nishat Chunian Ltd range from different thread counts and stretch filaments including Creora, Elaspan, and Lycra.
  • We also make a variety of blends including Cotton/Tencel®, Cotton/Rayon®, Cotton/Modal®, and also low cost T/C blends (Polyester Cotton) in stretch fabrics.
Weaves and Designs
  • Our high quality Air jet machines weave a variety of designs and weaves which include Percale, Twill, Drill, Matt, Oxford, Sateen, Herringbone, Stripe Sateen, and a vast range of Dobby Designs.
Technical Range
  • Specialized blends including high strength fabric from Cordura®, NYCO®, Kevlar®, and Para-Aramid.
  • Fire Retardants include Lenzing FR®, Technora®, Nomex®, Meta-Aramid, Protex-C®, Protex-M®, and basic FR polyester for low end use.
  • Fancy range includes Silk, Viscose®, Tencel®, Modal®, Bamboo, Pearl Fiber®, and Sorona®.
  • We also prepare a variety of ethnic fabrics using natural fibers like Linen, Kapok, Hemp, and Wool.
  • Antistatic fabrics are also produced in abundance using X-Static® (The Silver Fiber), Angelina Copper® Metal Fiber, Bekinox® and Beltron®.
  • Many of our specialized bedsheets include all the above fibers and additionally Coolmax®, Thermolite®, Pearl Fiber®, Cashmere, Rose Fiber, Soyabean Fiber, Milk Fiber, Bamboo, and Amicor.

 

WEAVING Machinery

Weaving Machinery 2The weaving mill consists of state of the art Picanol Omni Plus, Picanol Omni Plus 800, Toyota JAT 710 and Picanol Omni Plus Summum Air jet in various widths ranging from 74 – 150 inches, providing greater flexibility in catering to customer needs. The Sizing and Warping machinery is manufactured by the renowned European company Benninger-Zell.

 

 

 

  Highlights  
Warping    Bendirect-1000-2400-GV/OPTOSTOP-1152
Sizing Ben-Sizetec ZB32 MWKVDMW CTA4/4/6 PW BBe
Looms    Picanol Omni Plus, Picanol Omni Plus 800, Toyota JAT 710 and Picanol Omni Plus Summum Air jet
No. Of Looms 361
Model    2005-2015
Widths 190cm, 220cm, 280cm, 340cm, 380cm
Special Features    Dobby Attachments, Batching Motions, 4 Color Insertion, Multiple Pick insertion till 10PI, Selvedge writing.
Compressor Atlas Copco, Cooper Air Compressor
Air Conditioning    Luwa, Air Plus

 

Product Development

Weaving Products 1At NCL, we believe that growth lies in continuous experimentation and we encourage exploring new dimensions. Our product development team carries out extensive research to remain updated on new market trends and to stay one step ahead of the competition. We work hard to translate our novel and creative ideas into attractive products.

 

Innovation in Fabric Construction

Our innovations in fabric construction have resulted in several noteworthy products. High thread count sheeting fabrics of unmatched quality have been produced as far as 1000 thread count using single ply yarn till Ne 150. Fabrics can be produced using multiple pick insertion up to 10PI. Some fancy dobby fabrics with intricate designs have also been manufactured using 12-16 frames. We have also produced specialized fabrics like Fire Retardant, Cut Resistant, Silk, Linen, variety in slubs including luminescent slubs, high strength nylon and stretch fabrics.